Case Details
In tire manufacturing, the rubber thickness on steel wire surfaces directly affects product durability, safety, and market competitiveness. However, traditional measurement methods have long struggled with low precision and inefficiency, failing to meet the high standards of modern production. The Dalinn Rubber Thickness Gauge was developed to solve this critical pain point.
Core Value: Precision That Guarantees Quality
Designed specifically for measuring rubber thickness on steel wires, this gauge delivers accurate results for both semi-finished and finished tires, with a precision of 0.1mm when calculating the distance from the rubber surface to the steel wire. It acts as a reliable quality gate, ensuring every tire leaving the factory meets strict standards.
How It Works: Smart Sensing & Seamless Data Flow
The gauge combines innovative technology to streamline inspection workflows:
- Magnetic Sensor Collection: It uses advanced magnetic sensors to detect signal intensity from steel wires. Through precise calculations, it converts this data into accurate rubber thickness readings—eliminating errors from manual judgment.
- Wireless Data Sharing: Equipped with Bluetooth 5.0, it sends real-time data to a tablet, allowing workers to monitor results instantly. A wireless barcode scanner further links tire specifications to measurements, avoiding mistakes from manual entry.
- MES Integration: Finally, data is uploaded to the MES system via Wi-Fi, providing managers with comprehensive insights to optimize production processes.
Why It Matters
For tire manufacturers, this tool transforms quality control. It replaces outdated, error-prone methods with a fast, reliable system that cuts inspection time, reduces defects, and strengthens product consistency. In an industry where safety and reputation depend on precision, the JKCHC Rubber Thickness Gauge is more than a measuring device—it’s a foundation for trusted tire quality.